Unleashing the POWER of JAW CRUSHERS in Mining and Construction

Crushing and screening are essential components of the mining and construction industries. Jaw crushers, as primary crushers, play a pivotal role in these sectors, effectively reducing the size of rocks and ores from boulders. Widely used in quarries, mining, and construction, the primary jaw crushers are indispensable for breaking down rock sizes up to 1000mm.

Propel’s AVJ series, the first in our equipment line, exemplifies unparalleled durability and reliability. The AVJ single-toggle jaw crusher delivers maximum fatigue strength and optimal performance. Its fully welded, sturdy construction ensures endurance while offering versatile mounting options to suit diverse operational needs. Propel has also introduced various jaw crusher series based on customer feedback, further enhancing our offerings.

We offer different types of jaw crushers to cater to various operational requirements:

Skid Mounted Jaw Crusher (AVJ Series): Robust and versatile, designed for a range of applications.

Semi Mobile Jaw Crusher (PRFMJ Series): Comes with a wheel-mounted base, providing flexibility and mobility.

Track Mounted Jaw Crusher (TMJ Series): Ideal for on-the-move operations, offering unparalleled convenience and efficiency.

Emerging Trends in the Jaw Crushers Market

The jaw crushers market is experiencing rapid growth and technological advancements, particularly in mining and quarry automation. Modern jaw crushers are now equipped with smart technologies such as remote monitoring with IOT, automated adjustments, and efficient maintenance features. Energy optimization is also a key trend, driven by environmental concerns and the demand for efficient models. The market is increasingly leaning towards compact, mobile designs that cater to the spatial constraints of construction and mining sites.

Propel’s jaw crusher models cater to a wide range of operations, from small-scale projects to large-scale mining industries, with 100 TPH – 800 TPH .

Customer Case Study: Mobile Jaw Crusher

National Engineering Achieves Peak Performance with Propel Track-Mounted Jaw Crushers TMJ 811

Challenge

National Engineering, a company with over 12 years of experience in the coal transport and crushing industry, needed reliable and high-performance equipment to meet the demands of Coal India contracts. They were looking for a solution that could minimize downtime and maximize productivity in their coal crushing operations.

Solution

In 2022, National Engineering partnered with Propel Industries and invested in two Propel Track-Mounted Jaw TMJ 811 Crushers, each boasting a capacity of 250 TPH. These electric crushers promised minimal maintenance and exceptional performance.

Results

Unmatched Production: National Engineering is now producing an impressive 3,000–4,000 tons of coal per day, translating to a monthly output of approximately 1,00,000 tons.

Less Maintenance: The electric TMJ 811 crushers have lived up to their promise, requiring minimal maintenance and experiencing zero breakdowns in over 5,000 hours of operation (2 years). This translates to significant cost savings and eliminates production delays.

Superior Reliability: Compared to crushers from other manufacturers that experienced breakdowns, Propel’s equipment has demonstrated exceptional reliability, keeping National Engineering’s operations running smoothly.

Streamlined Operations: The track-mounted design of the TMJ 811 crushers eliminates the need for complex setup procedures, allowing National Engineering to quickly relocate the crushers within the worksite as needed. This flexibility contributes to their overall production efficiency.

Exceptional Service and Support: National Engineering highlights Propel’s outstanding service and spares support. The prompt and efficient response from the Propel service team ensures minimal downtime and keeps their crushers operating at peak performance.

Testimonial

“We have run the Propel’s Track Mounted Jaw crusher TMJ 811 for about 5000 hours in 2 years without any breakdown. Propel’s service and spare parts support are very good. I would recommend they consider Propel’s track-mounted crushing and screening equipment as their first choice.” J. B. Naik, National Engineering

Conclusion

National Engineering’s experience exemplifies the exceptional performance and reliability of Propel’s track-mounted jaw crushers. By minimizing downtime, maximizing production, and providing exceptional service, Propel has become a trusted partner for National Engineering’s success in the coal crushing industry. Their experience serves as a testament to Propel’s commitment to innovation and customer satisfaction.

V. Senthilkumar
Managing Director, Propel Industries