Gefran offers innovative solutions for the precise and safe control of hydraulically powered vehicles.

Kalpesh Desai, Managing Director, Gefran India

What are the current trends in Sensor and Component Technology for Material Handling Equipment? 

The material handling industry is witnessing a transformation driven by revolutionary innovations in sensors and components. These technological advances are opening new frontiers for forklifts, telehandlers, and aerial platforms, with a focus on safety, efficiency, productivity, and connectivity.

Safety at the Core: Obstacle detection and anti-collision systems with radar, lidar, and ultrasonic sensors prevent accidents and damage, while stability sensors ensure precise control while lifting and moving loads.

Artificial Intelligence in Automation: Machine vision automates repetitive and dangerous tasks by recognizing objects, reading bar codes, and even autonomously driving vehicles. Machine learning optimizes predictive maintenance by analyzing sensor data to prevent failures and schedule targeted interventions.

Connectivity for a Smart Fleet: Telematics and remote monitoring provide centralized management, while proactive diagnostics and support optimize performance. Over-the-air software updates ensure that machines are always up-to-date.

Advanced Materials for High Performance: Lightweight and durable composites reduce weight and improve efficiency, while high-performance components such as high-capacity batteries, efficient electric motors, and advanced hydraulic systems optimize power and control.

What are the types of Sensors and Components offered for Material Handling Equipment?

Gefran offers innovative solutions for the precise and safe control of hydraulically powered vehicles such as forklifts, telehandlers, and aerial platforms. Key products include:

GSH-S Return Spring Wire Position Sensors: Designed to control the extension of outrigger feet, ensuring vehicle stability during lifting and handling operations. Reliable and accurate, they adapt to various application needs, withstanding the harsh operating conditions typical of industrial vehicles.

GSH-A Transducers: Control the fork handling arm, providing precise information on linear motion and tilt angle. State-of-the-art technology ensures high accuracy and repeatability over time, while compactness and durability make them suitable for installation in tight spaces.

KM Pressure Probes: Certified SIL2 - Pld, monitor the hydraulic circuit, ensuring maximum safety and reliability of the hydraulic system. The wide range of models covers different working pressures and applications, while the high resistance to vibration and shock ensures long-lasting operation in industrial environments.

What are the latest innovations introduced in Sensors and Components for Material Handling Equipment?

Gefran continues to innovate and present the latest advancements dedicated to the precise and safe control of hydraulically driven vehicles:

Wire Transducers with Return Spring: GSH-A Transducers with HALL EFFECT: For fork movement arm control, offering linear measurement up to 12.5 meters and tilt angle measurement with the highest accuracy and reliability. The return spring ensures high repeatability and safe operation under all conditions. Perfect for heavy-duty applications in industrial environments.

KMC Pressure Probes with Fieldbus: Expanded range of KM probes with CAN Open or CAN SAE J1939 fieldbus output. Easy integration into existing control systems. Real-time monitoring and control of hydraulic circuit pressure. Compact size (less than 50 mm) for flexible installation.

How do your products enhance the performance and efficiency of Material Handling Equipment?

Gefran sensors such as the GIG inclinometers, GRA rotary sensors, GSH-A return spring wire transducers, RK5 magnetostrictive position transducers, and KMC pressure probes are designed to improve the performance and efficiency of industrial vehicles. These sensors offer excellent repeatability and linearity, ensuring accuracy in measurements. They are built to withstand vibration and shock, ensuring reliability even under extreme conditions. With SIL2 and PLd certifications, they ensure maximum safety in use. The compact size of the transducers facilitates integration into existing systems without compromising space. The materials used are UV-resistant, prolonging sensor life even in outdoor environments. They also offer high environmental protection from IP67 to IP69K, protecting components from dust and water ingress.

What challenges do you see in the Material Handling Equipment industry, and how is your company addressing them?

 The field of industrial vehicles such as aerial platforms, forklifts, and telehandlers is facing significant challenges. Gefran has identified the growing need to improve safety in the operation of these machines as a key priority. Customers increasingly require CAN Safety protocol-enabled sensors with Machine Learning capabilities to enable remote diagnostics and proactive support. In addition, there is a strong demand for over-the-air software updates to keep vehicles up-to-date and performing.

To meet these needs, Gefran is taking a multifaceted approach. The company is continuously expanding its R&D team, bringing in new professionals with cutting-edge skills. In parallel, Gefran has strategic partnerships with leading European universities, leveraging synergies between industry and academia to develop innovative solutions.

On the production front, Gefran is investing in advanced automation. The introduction of collaborative COBOTs
at production sites spread across continents ensures repeatable, high-quality production, with 100 percent product controls. This strategy enables Gefran to maintain consistently high standards globally, effectively responding to industry challenges.