Sandeep Fotedar
VP, Sales & Services, Aggregates, Metso India
What are the key safety features integrated into your equipment? What new advancements have been introduced in your equipment to enhance operator safety?
Metso, a global leader in industrial equipment, prioritizes operator safety through a variety of integrated safety features and new advancements. Some of the key safety features and innovations include:
Emergency stop buttons: Easily accessible buttons that immediately halt machine operations in case of an emergency.
Guarding and enclosures: Physical barriers to prevent access to hazardous areas and moving parts.
Interlock systems: Mechanisms that prevent the machine from operating unless all safety guards are in place.
Safety sensors and light curtains: Sensors that detect the presence of operators and stop the machine if someone enters a dangerous area.
Automatic shutoffs: Systems that automatically shut down the equipment if abnormal conditions are detected, such as overheating or excessive vibration.
How do you ensure compliance with national and international safety standards in your equipment?
Metso ensures compliance with national and international safety standards in their equipment by adhering to strict industry regulations and implementing robust quality control systems throughout the design, manufacturing, and testing phases. Here’s how we achieve this:
Regulatory research: We continuously monitor and research the latest safety regulations and standards relevant to our industry, both locally and globally.
Design and development: Our design and engineering teams incorporate these standards into the initial design phase, ensuring that all equipment meets or exceeds safety requirements.
Testing and certification: We conduct rigorous testing of our equipment through accredited laboratories and certification bodies to verify compliance with safety standards.
Quality control: Throughout the manufacturing process, we implement strict quality control measures to maintain high safety standards.
Training and education: We provide comprehensive training for our employees and partners on safety standards and best practices to ensure proper implementation and adherence.
Continuous improvement: We regularly review and update our safety protocols and procedures to align with evolving standards and technological advancements.
How do your machines handle features like collision avoidance systems, operator presence detection, or fatigue monitoring?
Metso integrates advanced safety features like collision avoidance with radar and LIDAR sensors, providing real-time data, alerts, and automated braking to prevent accidents. Operator presence detection uses seat sensors and interlocks to ensure the operator is in position, with safety systems activating if not. Fatigue monitoring utilizes eye-tracking and wearables to detect drowsiness, alerting operators and suggesting rest breaks. These systems are part of an integrated safety management system, enabling real-time data processing, remote monitoring, and predictive maintenance to enhance safety, reduce accidents, and improve efficiency in hazardous environments.
Most of the Metso machines are designed to be stationed at a single location and do not move around during operation. This design ensures stability and efficiency, making them ideal for various industrial applications.
How does your company incorporate automation and digital technologies (such as telematics, AI, and IoT) to improve equipment safety? How does your company approach the ergonomics of operator cabins and control systems to enhance safety and reduce fatigue-related accidents?
Metso integrates automation and digital technologies such as telematics, AI, and IoT to enhance equipment safety and improve operator experience. Additionally, the company places a strong emphasis on ergonomics in operator cabins and control systems to reduce fatigue and enhance safety. Here’s a breakdown of how Metso approaches is area:
Ergonomics of operator cabins and control systems:
Adjustable workstations: Customizable Controls: Operator cabins with adjustable seats, control panels, and displays to accommodate different body sizes and preferences, reducing strain and discomfort.
Ergonomic design: Controls and interfaces designed to minimize repetitive motions and awkward postures, enhancing comfort and reducing the risk of musculoskeletal disorders.
User-friendly Interfaces:
Intuitive controls: Simplified and intuitive control systems that reduce cognitive load and make it easier for operators to perform tasks safely.
Touchscreen displays: High-resolution touchscreen displays that provide clear and easy-to-read information, improving situational awareness.
Climate control:
Temperature regulation: Climate control systems to maintain a comfortable temperature within the cabin, preventing heat stress or cold-related discomfort.
How do you ensure the safety of operators working in hazardous conditions (e.g., underground mining or high-risk infrastructure construction zones)?
Robust training programs: We provide comprehensive training to operators on safety protocols, emergency procedures, and the proper use of equipment. This training is regularly updated to reflect the latest safety standards and practices.
Advanced safety equipment: Our machines are equipped with state-of-the-art safety features, including reinforced structures, emergency shut-off systems, and real-time monitoring sensors to detect and respond to potential hazards.
Personal protective equipment (PPE): Operators are supplied with high-quality PPE, such as helmets, gloves, respirators, and protective clothing, to minimize exposure to risks.
Regular safety audits: We conduct frequent safety audits and inspections to identify and mitigate potential hazards in the work environment. This includes checking equipment, workspaces, and safety procedures.
Environmental monitoring: In hazardous conditions, we use advanced monitoring systems to track environmental factors such as air quality, gas levels, and structural stability. These systems provide real-time data to ensure a safe working environment.
Emergency response plans: We have detailed emergency response plans in place, including evacuation procedures, communication protocols, and first-aid measures. Operators are trained to respond effectively in case of an emergency.
By implementing these measures, we prioritize the safety and well-being of our operators, ensuring they can work confidently even in the most challenging conditions.
How do you ensure the safety of operators working in hazardous conditions (e.g., underground mining or high-risk infrastructure construction zones)?
Metso implements a variety of safety measures, including advanced technologies, safety protocols, and training programs, to mitigate risks and protect workers in these dangerous environments. Here’s how Metso ensures operator safety in such settings:
Comprehensive safety training: All employees undergo rigorous safety training programs that cover workplace hazards, proper equipment use, emergency procedures, and best practices for maintaining a safe work environment.
Personal protective equipment (PPE): We provide all necessary PPE, including helmets, gloves, safety glasses, and protective clothing, to ensure employees are protected from potential hazards
Hazard communication: Clear signage and labels are used throughout the facility to communicate potential hazards and safety instructions. We also maintain open lines of communication for reporting safety concerns.
Regular safety audits and inspections: We conduct frequent safety audits and inspections to identify and address any potential risks. This includes checking machinery, tools, and workspaces for compliance with safety standards
Ergonomic workstations: Our workstations are designed with ergonomics in mind to reduce the risk of musculoskeletal injuries. This includes adjustable work surfaces, proper seating, and tools designed to minimize strain.
Machine safety features: Our equipment is equipped with advanced safety features, such as emergency stop buttons, safety guards, and interlock systems, to prevent accidents during operation.
Environmental controls: We monitor and control environmental factors such
as air quality, temperature, and noise levels to ensure a comfortable and safe working environment.
