SMART MINING AT MAHESHWARI MINING: INNOVATING for the FUTURE
With the evolution in mining industry, the integration of smart technologies is bringing revolution in operations across the nations. At Maheshwari Mining Pvt Ltd, we are matching the footprints with this wave of transformation, introducing “Smart Mining” practices to enhance productivity, safety, and sustainability in our underground coal and metal mining projects across India. Our commitment to innovation is evident in our projects across the nation, including Baroi HZL in Rajasthan, the Malanjkhand Copper Project in Madhya Pradesh, Kolihan Copper Project in Rajasthan, and Sukinda and Mahagiri Mines of Indian Metals and Ferro Alloys Ltd in Odisha.
Employing Technology for Enhanced Operations and Productivity
Automation: Driving Efficiency and Safety Automation is a cornerstone of our smart mining strategy. At our Baroi HZL site in Rajasthan and at Mahagiri and Sukinda mines in Odisha, we have implemented advanced automated drilling systems and haulage equipment. These innovations not only increase operational efficiency but also significantly improve safety by reducing the need for manual intervention in hazardous environments. Let’s take an example, we have introduced remote operated LHD’s in our Baroi HZL project and Mahagiri mines of IMFA in Odisha for better safety and to achieve best possible production, this has increased the productivity by almost 20%-30%. Also, we have introduced a new hydraulic bolting jumbo for automatic capsule firing and rock bolt grouting to utilise the time and efficient mining. Our automated systems are designed to handle complex tasks with precision, minimizing downtime and optimizing resource extraction.
Digitalization: Real-Time Monitoring and Control Digitalization is transforming how we manage our mining operations. By deploying IoT sensors and digital monitoring systems across our projects, including the Malanjkhand Copper Project, we gain real-time insights into equipment performance and environmental conditions. This data-driven approach allows us to proactively address potential issues before they escalate, ensuring smooth and uninterrupted operations. Our digital platforms also facilitate remote monitoring, enabling us to oversee operations from a central location, enhancing efficiency and responsiveness.
Big Data & Analytics: Data analytics play a critical role in our operations. At Indian Metals and Ferro Alloys Ltd, we utilize Analytical data to analyse geological data and predict ore quality and quantity to read out the instruments of the Production stopes and understand the geotechnical behaviour of the strata. We have introduced Tappet-Box Data analytics software for better supply chain management and also we are doing diagnostic data analysis fort the mining equipment so that we can get the descriptive and prescriptive data accordingly, which will lead to reduce the machine down time keeping the spares and consumable at ready stock. Also, now we are implementing tappet-box in data analysis of equipment wise productivity at our Mahagiri site in Odisha and preparing an equipment cost centre.
This predictive capability allows us to optimize resource extraction and improve the accuracy of our ore reserves estimates. Machine learning models also support predictive maintenance, helping us to anticipate equipment failures and reduce unexpected downtime. We are introducing such technologies and model to our operating sites and making our team also efficient and enthusiast about these implementations by organising workshops to keep matching the latest technologies and trends to achieve our goal and sustainability.
Commitment to Sustainability & Environmental Responsibility
At Maheshwari Mining Pvt Ltd, our dedication to sustainability is integral to our smart mining approach, keeping in mind the Sustainable Development Goals (SDGs):
Waste Minimization: We have implemented waste reduction strategies across our projects, focusing on recycling and reprocessing by-products to minimize environmental impact. Our efforts include advanced tailings management systems, for an example, we use the mill tailings and waste rock fragments for the backfilling the stopes to reduce the use of sand and also it reduces the cost of handling this material.
Energy Efficiency: We continuously seek to improve energy efficiency by adopting state-of-the-art equipment and optimizing processes to reduce overall energy consumption and to fulfil the regulatory compliances of DGMS.
Looking Ahead: Investment and Expansion Plans
Our vision for the future is to introduce significant investments in technology and expansion across the Indian mining sector. We are committed to enhance our technological capabilities and exploring new mining opportunities to drive growth and innovation. Our strategic investments will focus on integrating cutting-edge technologies, expanding our project portfolio, and reinforcing our position as a leader in the smart mining sector.
Navigating Challenges for Sustainable Growth
The Indian mining industry faces several challenges, including regulatory complexities, infrastructure limitations, and environmental concerns. At Maheshwari Mining Pvt Ltd, we address these challenges through:
Regulatory Compliance: We actively engage with regulatory bodies to ensure compliance with evolving regulations and standards.
Infrastructure Development: We are investing in infrastructure improvements to support efficient resource management and logistics.
Environmental Stewardship: Our commitment to sustainable practices is reflected in our proactive approach to environmental management and resource conservation.
Training of Work force: At regular interval, we organise training programs and safety meetings to keep the team aware of industry standards and better safety and occupational health. Also, we will be providing simulation training to our underground machinery operators.
In conclusion, Maheshwari Mining Pvt Ltd is embracing the future of mining through smart technologies and sustainable practices. Our efforts in automation, digitalization, and AI are driving significant advancements in productivity, safety, and environmental responsibility. As we continue to innovate and expand, we remain dedicated to leading the industry towards a more efficient and sustainable future.
Shuvarthy Chowdhury
