We are currently innovating our position and pressure sensor range.

Kalpesh Desai
Managing Director, Gefran India

How do you see the mining industry evolving in the next 5 years?

In the next five years, the mining industry will experience significant growth in sustainability awareness, digitalization, and automation. The integration of cutting-edge technologies, such as smart sensors and automated control systems, will play a key role in increasing operational efficiency and reducing environmental impact.

What key trends are shaping the demand for mining equipment?

Key trends include the increasing demand for critical materials related to energy transition (such as lithium, nickel, and copper), the automation of operations to enhance safety and productivity, and the adoption of sustainable technologies to reduce emissions and energy consumption.

What advancements in mining equipment technology are you currently focusing on?

We are currently innovating our position and pressure sensor range. Recently, we launched two new sensors: the GR3P rotary sensors, with E1 certification, and the KMC pressure sensors, with CANopen Safety certification. Both sensors are designed for the mobile hydraulics market and ensure optimal performance even under the harshest environmental conditions, with high resistance to shock, vibration, and environmental hazards (IP69K). These devices significantly improve precision, safety, and reliability in mining operations, allowing workers to enhance efficiency and operate in much safer environments. The KMC series of ultra-compact pressure sensors, EN 50325 certified, offers high standards of functional safety, supported by the CANopen Safety digital communication output. The GR3P rotary sensor series provides wide mechanical configurability, adapting to various application needs, and is available in two center-to- center (CTC) distance configurations: 32 mm and 50 mm. Additionally, these sensors ensure interference-free operations even in construction sites or areas adjacent to high- voltage energy, thanks to a specifically designed 200 V/m electromagnetic immunity.

How are digitalization and automation transforming mining operations?

Digitalization and automation are revolutionizing mining operations by streamlining processes, increasing productivity, and enhancing worker safety. Real-time monitoring systems enable operators to gather crucial data on equipment performance, operational conditions, and environmental factors. This data is analyzed using advanced algorithms and machine learning to predict potential equipment failures, enabling predictive maintenance and significantly reducing downtime and maintenance costs. Moreover, automation technologies, such as autonomous trucks, drones for site inspections, and robotic drilling systems, allow for remote management of operations, reducing human exposure to hazardous environments. Digital twin - virtual replicas of mining operations - enable engineers to simulate and optimize workflows before implementing changes in real- world scenarios. These advancements contribute to higher efficiency, reduced operational risks, and lower environmental impact.

What are the primary challenges facing the mining equipment industry today?

The mining equipment industry faces several key challenges. One of the foremost is meeting increasingly stringent environmental regulations, which require significant innovation to reduce emissions and promote sustainable resource extraction while maintaining performance. High operating costs, driven by rising energy prices, raw material expenses, and labor, also exert pressure on mining companies, necessitating energy- efficient solutions to mitigate financial strain. Another challenge is the rapid pace of technological advancements, which demand continuous RCD investment to integrate automation and digitalization seamlessly into existing systems without compromising safety.

Which segments of the mining industry (e.g., coal, iron ore, aggregates, etc.) offer the most growth potential?

The mining industry is poised for significant growth in segments tied to the global energy transition and the increasing demand for renewable energy technologies. Among these, lithium mining stands out as a key area of growth. The surge in electric vehicle (EV) production and the rapid adoption of energy storage systems have made lithium an indispensable resource.

Rare earth elements are experiencing increased demand due to their applications in advanced technologies. These materials are essential for manufacturing wind turbine components, electric motors, and various electronics, positioning rare earth elements as a critical growth segment within the mining industry.

Moreover, the shift toward renewable energy has created new opportunities for materials critical to green technologies, making them the primary drivers of growth in the mining industry. By focusing on these emerging segments, mining companies and equipment manufacturers can position themselves at the forefront of the industry’s transformation and capitalize on the increasing global demand for sustainable resources.

How does your company plan to tap into emerging markets or new applications in the mining sector?

We are expanding our product range with solutions like certified sensors for specialized applications and strengthening our presence in emerging markets through strategic partnerships and localized technical support. By combining sector-specific technological innovation with a strong local presence, we aim to become a reliable partner for OEMs and manufacturers in emerging markets.

What are the key expectations of mining companies when choosing equipment?

Mining companies prioritize equipment that delivers reliability, safety, and cost- effectiveness while supporting operational efficiency and environmental sustainability. Reliability is a fundamental expectation, as equipment must operate consistently in extreme conditions such as high temperatures, intense vibrations, and exposure to dust and moisture. Safety is equally of paramount importance, with companies seeking equipment that complies with strict safety standards and integrates advanced features to protect workers and minimize risks. Energy efficiency has become another crucial factor due to rising energy costs and growing environmental regulations. Mining companies favor equipment that minimizes energy consumption and incorporates technologies supporting renewable energy integration. The ability to seamlessly integrate with digital infrastructures is also vital, as modern operations rely on IoT connectivity, data analytics, and remote operation capabilities to optimize productivity. By addressing these expectations, GEFRAN design sensors and equipment that deliver precision, reliability, and energy efficiency, ensuring compatibility with advanced automation systems and supporting mining companies in achieving their operational goals.

How does your company ensure reliability, safety, and cost-efficiency in your products?

We use high-quality materials, rigorous testing, and optimized manufacturing processes to ensure the reliability of our sensors. Certifications such as E1 and CANopen Safety underscore our commitment to safety, which is one of our main priorities when designing sensors for the mobile hydraulics sector.

What major developments or product launches can we expect from your company in 2025?

By 2025, we plan to introduce additional smart sensors with advanced communication and monitoring capabilities, along with PLd safety certification, to support the digital transition of mining operations and address emerging industry needs.