We are integrating smart safety technologies into our machines to ensure maximum operator protection

V.G. Sakthikumar
Chairman & Managing Director, Schwing Stetter India

What are the key safety features integrated into your equipment? What new advancements have been introduced in your equipment to enhance operator safety?

At SCHWING Stetter India, safety is a fundamental aspect of our equipment design. Our machines come with advanced safety features such as emergency stop systems, anti-slip platforms, overload protection, and safety interlocks. Additionally, our boom pumps are equipped with stability control mechanisms, and our batching plants feature automated safety locks to prevent hazardous operations. The latest advancements include AI-powered monitoring systems and enhanced hydraulic safety systems, ensuring that operators have maximum control with minimal risk.

How do you ensure compliance with national and international safety standards in your equipment?

We strictly adhere to both national and international safety standards, including those set by IS (Indian Standards), and OSHA (Occupational Safety and Health Administration), certification requirements. Our R&D and Quality Assurance teams work closely to conduct rigorous testing and compliance checks before any machine is deployed in the market. We also collaborate with industry experts and regulatory bodies to ensure that our machines meet evolving safety benchmarks.

How do your machines handle features like collision avoidance systems, operator presence detection, or fatigue monitoring?

We are integrating smart safety technologies into our machines to ensure maximum operator protection. Our equipment now features collision avoidance systems, which use sensors and cameras to detect obstacles and prevent accidents. We have also introduced operator presence detection systems in some of our machines, ensuring that the equipment operates only when an authorized person is at the controls. Additionally, our telematics-enabled machines monitor operator fatigue, providing real-time alerts to prevent mishaps caused by exhaustion.

How does your company incorporate automation and digital technologies (such as telematics, AI, and IoT) to improve equipment safety? How does your company approach the ergonomics of operator cabins and control systems to enhance safety and reduce fatigue-related accidents?

We are at the forefront of digital transformation in construction equipment. Our telematics solutions provide real-time data on machine performance, fuel efficiency, and maintenance needs, ensuring safer operations. AI-driven diagnostics help predict potential failures before they occur. IoT-enabled monitoring systems enhance safety by allowing remote troubleshooting and operational oversight. Additionally, our operator cabins are ergonomically designed with vibration-dampening seats, intuitive control panels, and optimal visibility, reducing operator strain and minimizing fatigue-related risks.

How do you ensure the safety of operators working in hazardous conditions (e.g., underground mining or high-risk infrastructure construction zones)?

Safety in hazardous conditions requires specialized equipment and protocols. Our machines designed for underground mining and high-risk infrastructure projects are equipped with reinforced structures, fire-resistant components, and high-visibility lighting systems. We also provide operators with PPE kits, in-depth safety training, and remote monitoring features to ensure their well-being in challenging environments.

What safety protocols and practices does your equipment manufacturing facility implement to ensure a secure working environment?

At SCHWING Stetter India, safety starts at our manufacturing facilities. We have implemented strict PPE requirements, real-time monitoring of hazardous areas, fire prevention systems, and emergency response drills. Our factories follow a zero-incident policy, with regular audits and safety briefings conducted to reinforce best practices among our workforces.

How do you conduct regular safety audits and risk assessments at your manufacturing plants?

We have a dedicated SHE (Environment, Health & Safety) team that performs routine safety audits and risk assessments at all our manufacturing plants. These audits focus on machine safety, operator working conditions, material handling processes, and overall plant security. Any risks identified are addressed immediately, ensuring a safe and efficient working environment.

What kind of regular health check-ups and wellness programs are conducted for workers and how frequently?

The well-being of our workforce is a top priority. We conduct periodic health check-ups, including vision tests, respiratory health screenings, and ergonomic assessments, to ensure that our employees remain fit for their roles. Additionally, we run wellness programs focused on mental health, stress management, and nutrition awareness, ensuring a holistic approach to worker safety and well-being.